Massive fine imposed at magistrates court £1m+

In a move which would have been unheard of just a year ago a magistrates court has handed a fine to DFS Trading Ltd of £1m plus costs of £15,099

On 2 July 2015 the worker was unloading wooden furniture frames at one of the firms upholstery sites when he was struck by an unsecured furniture arm which fell from an unstable load.  The impact knocked him unconscious and he suffered serious neck and head injuries.

An investigation by the Health and Safety Executive (HSE) found that DFS had failed to adequately manage the risks of heavy loads being moved between manufacturing sites.  The court also heard the company had failed to supervise the work taking place and that a number of near misses had also been reported from similar unsecured loads.

Fundamental and systemic failings

DFS pleaded guilty to breaching sections 3 of the Managing Health and Safety at Work Regulation and also section 2 (1) of the Health and Safety at Work Act 1974 and were fined £1,000,000 and ordered to pay costs of £15,099.

Speaking after the case HSE inspector Lyn Spooner said:

“DFS is a large national organisation. The fundamental and systemic failings identified in their health and safety management systems is far from what would be expected from a company of their size who has the ability to deliver higher standards of safety.

Unfortunately DFS were unable to do that on this occasion and a preventable accident was allowed to occur.”

Contact us on 01453 800 100 if you need expert help with health and safety for a fixed cost or request a call back.

Posted by Roger Hart

Lack of experience leads to Principal Contractor being fined £360k

Both a Principal Contractor and other contractors have been fined following a worker falling over 7 metres through a fragile roof which was being replaced.

Our belief is that the client was lucky not to be prosecuted as a key requirement on them is to ensure that those they appoint are competent and adequately resourced – a point of note for all clients.  If the case had been heard under the 2015 Regs the client would also be likely to have been found guilty.

Rafal Myslimm was standing on a asbestos sheeting when this gave way and he fell to the concrete floor below, as he fell he hit a number of metal pipes – no safety netting or other fall protection had been provided, he suffered a haematoma to the brain.

HSE found that three companies were at fault, Dengie Crops Ltd had contracted Ernest Doe & Sons Ltd, an agricultural machinery supplier, to help the company replace their roof.  However, they recognised that they themselves lacked the appropriate experience and subcontracted the work to Balsham ( Buildings) Ltd.

Balsham assessed the requirements and subsequently subcontracted the replacement work to Strong Clad Ltd.. However, Ernest Doe & Sons Ltd remained the Principal Contractor under the CDM Regulations but were unable to perform this role effectively due to their lack of experience in construction, it shoudl be noted that Balsham had highlighted to them the risk of a fall.

Outcomes

None of the three parties involved put in place safety measures for the 40% of the roof which was not protected with safety netting and relied too heavily on the verbal briefings to workers regarding where the netting was situated, rather than simply putting in place these measures for the whole roof.

  • Ernest Doe & Sons Ltd – of Ulting, Essex, pleaded guilty to breaching Regulation 22 of the Construction (Design and Management) Regulations 2007 and were fined £360,000 and ordered to pay costs of £10,000
  • Balsham (Buildings) Ltd – of Balsham, Cambridge, pleaded guilty to breaching 4(1)(a) and 4(1)(c) of the Work at Height Regulation 2005. They were fined £45,000 and ordered to pay costs of £7,000
  • Strong Clad Ltd – of Castle Hedingham, Essex, pleaded guilty to breaching 4(1)(a) and 4(1)(c) of the Work at Height Regulation 2005. They were fined £7,000 and ordered to pay costs of £3,000

HSE inspector Adam Hills said:

“The dangers of working on fragile roofs are well documented. Every year too many people are killed or seriously injured due to falls from height while carrying out this work.

Work at height requires adequate planning, organisation and communication between all parties. This incident was entirely preventable and Mr Myslim is lucky to be alive.”

Contact us on 01453 800 100 if you need expert help with health and safety for a fixed cost or request a call back.

Posted by Roger Hart

University experiment: caffeine safety error almost costs two students their lives

We work for a number of education establishments and the risks within them are diverse, its a challenge for a person or a small team to manage each of them. This example represents a situation which could arise in any number of similar organisations when risk isn’t adequately controlled, the consequences here could have been very serious, all the way to a very possible dual fatality.

caffeine safety error: University makes near fatal errorcaffeine safety

The experiment involved the study of the effects of caffeine, a substance which we typically experience in tea and to a larger extent coffee.  Caffeine is a stimulant which affects the central nervous system and is a good example of a chemical which we sometimes given less respect to than it deserves (largely due to our continued use of it within society, suffice to say that too much can have serious effects on your health.

Caffeine has uses within sports science and it was within that department that the exposure took place.  The two students were intended to be part of an experiment which studied the effects of the substance, in terms of sports performance, on two volunteers.

Each cup of coffee contains, on average, 0.1mg of caffeine and the intention was to administer 0.3mg of caffeine through a drink.  However, we understand that two issues lead to a near fatal mistake.

  1. The method required the use of caffeine in tablet form and none being available a powdered alternative was found;
  2. The staff did not posses the necessary competence to follow the method, were inexperienced in similar work and had received no instruction on the method from others;
  3. An error was made in the calculation which meant that the dose was measured as 30mg, 100X the intended amount of 0.3mg which is equivalent to 3 cups of coffee

To put this in perspective, a death had previously been reported after ingestion of 18mg of pure caffeine and the effects on the two students were almost immediate including;

  • dizziness
  • blurred vision
  • vomiting
  • shaking
  • rapid heartbeat.

They were rushed to hospital where their conditions were considered life threatening, dialysis was required to rid their bodies of the excessive levels of caffeine.

One student was kept in hospital for six days, reported short-term memory loss and lost 26.5lb (12kg) in weight, the second student treated for two days in intensive care and losing 22lb (10kg) in weight.

The key issue here was a failure to see the real risk.  An error of this type could easily result in death, given that this, the highest of risks was a real possibility the University should have put far more controls in place.  in truth, the two students were likely only saved by their youth and physical fitness.

Contact us on 01453 800100 if you need expert help with health and safety for a fixed cost or use contact us to request a proposal.

Posted by Roger Hart

Occupational Health: Alveolitis in Metal Working

Health is becoming the central thrust of any HSE visit and with good reason, health causes a huge impact on individuals and a massive strain on our NHS. However, not all safety professionals are aware of these risks well enough to control them and that’s where expert, external, independent advice can be invaluable.

Alveolitis is a condition of the lung caused by the inhalation of the mist created by metal working fluid when machining – particularly at higher speeds.

The Hazards of Metal Working Fluids (MWF) Alveolitis

Exposure to MWF can be hazardous in several ways but dermatitis from skin contact and lung problems from inhalation are the two major issues.  Biocides are often introduced into MWF’s to stop bacterial growth and this gives the clue about what can happen to the lungs when a fine mist is inhaled by workers.

Over a period of time workers may develop a number of ill health conditions including;

  • bronchitis;
  • irritation of the upper respiratory tract;
  • occupational asthma;
  • or, most seriously, extrinsic allergic alveolitis (EEA).

If you use MWF then seek to control exposure by minimising the volume and rate of delivery at the cutting point or seek to capture mist or enclose it within CNC machines.  If you use a small bright torch with a focusing beam you may be able to seek where and how mist is rising from the process – we issue these torches for free to our clients so if you need one please ask – we’ve helped many businesses with this simple tool.

Consider also your current health surveillance provision – if you need any help and support we can provide skilled practitioners to help you put a robust health surveillance plan in place – just call us on 01453 800100 for more detail and read here for a case study involving a major aerospace company which was recently fined £800,000

Contact us on 01453 800100 if you need expert help with health and safety for a fixed cost or use contact us.

Posted by Roger Hart

Major aerospace company receives £800,000 fine for occupational ill health (alveolitis)

Martin Baker Aircraft Company has been fined £800,000 after three of its workers developed Extrinsic Allergic Alveolitis (EEA).

EEA is often caused when workers inhale contaminated metal working fluids as a mist when high speed machining is taking place, these fluids can provide a home for bacteria and other organisms to breed and lead to serious and ongoing illness.

Extrinsic Allergic Alveolitis

EEA is a condition which causes the small air scacs within the lungs (alveoli) to become inflamed in an allergic reaction. Symptoms include coughing, shortness of breath and joint pain.

The three workers suffering from the condition had been exposed to MWF mist for three years and were among a group of 60 staff which the HSE found to have been put at risk. One of the workers was said to have become virtually paralysed by the illness and the two others have become restricted in the types of work they can undertake in future as they must now avoid contact with the substance.

HSE investigation leads to massive fine

The HSE investigated and found that Martin Baker Aircraft Company (MBAC) had not done enough to reduce the risk with no system of cleaning away the excess fluid and a lack of extraction to prevent the build-up of MWF mist. In addition, they found that there was also a lack of health surveillance (required under Regulation 11 of COSHH.

In court MBAC pleaded guilty to breaching s.2 (1)Health and Safety at Work etc. Act 1974 and Reg 6(1) Control of Substances Hazardous to Health Regulations 2002 . It was fined £800,000 with £36,912 in costs – one of the highest ever penalties for occupational health offences.

Contact us on 01453 800 100 if you need expert help with health and safety for a fixed cost or request a call back.

Watch our video on occupational health to learn more about how we can support you on this and similar issues.

Posted by Roger Hart

Precast Concrete: ‘Barring’ of floor units causes major injuries and £33k fine

The use of pinch or crowbars to move components is a common practice in precast concrete erection.  Components should be positioned as close as possible to minimise the need for it but there is often a need for some adjustment whether to ensure that the component reaches the right position or to tighten up a floor after laying.

If you have any questions on barring we would recommend you read the Precast flooring Federations Code of Practice for the Safety Installation of Precast Concrete Floors and Associated Components available here.

The incident to which the title refers occurred in December 2014 when Walter Thompson (Contractors) Limited, a construction company from Northallerton, was engaged as Principal Contractor for a 47 bedroom extension of the Ramside Hall Hotel, Durham.

£33,000 fine under CDM Regulations

An investigation by the Health and Safety Executive (HSE) into the incident found that the company had failed to adequately plan and manage the installation of the two-floor slabs.

The defendants pleaded guilty to breaching Regulation 22(1)(a) of the Construction (Design and Management) Regulations 2007 and was fined £33,000 with £12,552.81 costs.

Contact us on 01453 800 100 if you need expert help with health and safety for a fixed cost or request a call back.

Posted by Roger Hart

Polishing on lathes still causing injuries at work, £400k fine

When you start out in health and safety you usually end up on a 10 day NEBOSH Certificate and this is often taught in a college.  You all file down to an old engineering workshop and are told about holding emery cloth on lathes (polishing on lathes and the terrible injuries it can cause.

However, you suspect that when you get into industry proper you won’t see such an obvious breach of the Regs and good common sense… how wrong you were.

Polishing on lathes still causing injuries at work

These accidents are as old as lathes themselves but we’re still seeing the awful injuries which result from them, read on to find out more and perhaps make this the subject of a toolbox talk or take a quick walk down to engineering and just do a double check for used pieces of emery cloth…

Cammell Laird Shiprepairers and Shipbuilders Ltd has been fined £400,000 after a workman suffered serious injuries whilst carrying out repair work on a lathe.

The 59 year old worker from Ellesmere Port suffered fractures and crush injuries to his right hand and was off work for 5 months after carrying out repair work to a lathe the 20th July 2015.

Liverpool Magistrates Court heard  on 5 December that while he was repairing the lathe  he noticed that the shafts and couplings were dirty decided to clean these parts by wrapping an emery cloth around the lead screw with the lathe under power.   This resulted in the rotating machine parts pulling him to the moving parts of the machine.

The company pleaded guilty to a breaching Section 2(1) of the Health and Safety at Work etc. Act 1974 and was fined £400,000 And ordered to pay costs of £7,683.

Speaking after the hearing HSE Inspector Karen Fearon said:

“The Defendant had developed a Health and Safety Management System (HSMS) but failed to ensure that the system had permeated all parts of the organisation. If the HSMS had been followed this accident may not have occurred.

Maintenance was being carried out on machinery which was energised whilst someone was in the dangerous part of that machine. There was no lock off, poor control and poor management. Prior to maintenance the equipment was not shutdown, isolated and residual energy released and secured with a means to prevent inadvertent reconnection (e.g. by locking off with a padlock) as it should have been.”

 

Contact us on 01453 800 100 if you need expert help with health and safety for a fixed cost or request a call back.

Posted by Roger Hart

CDM Client and their Contractors fined more than £1.5m

A local authority (acting as a CDM Client) and its two contractors have been fined in excess of £1.5 million following two incidents involving roadworks on a busy Liverpool city centre road. A man died and another was seriously injured while attempting to cross Queens Drive in Liverpool during major resurfacing works which happened in the summer of 2012.

CDM Client fined more than £1.5m

In the case, heard at Liverpool Crown Court, it was reported that on the 3 July 2012 a 74-year-old man suffered head injuries after he was hit by a car while using a crossing at temporary lights. One side of the Queen’s Drive dual carriageway had been put into a contraflow to allow vehicles to travel in both directions but temporary pedestrian lights were not working and no alternative was provided.HSE

The Court also heard that on the 19th August 2012, 69-year-old Ernest Haughton died when he was struck by a car whilst crossing a single lane of traffic on the same road using a temporary pedestrian crossing.

Following complaints from motorists changes were made to the traffic control lights to alleviate congestion but this  resulted in the removal of the natural break in traffic flow needed to allow pedestrians to safely cross the carriageway.

When Mr Haughton died the temporary lights were removed but no alternative control measures were put in place to enable pedestrians to cross. In addition, a large A-frame sign was placed on the crossing which obscured the view of both pedestrians and motorists.

Liverpool City Council pleaded guilty to breaching Regulation 9(1) of the Construction (Design and Management) Regulations 2007 (CDM) and were fined £15,000 and ordered to pay £100,000 costs.

HSE investigators found that Liverpool City Council had failed to ensure that the arrangements for managing the roadworks were suitable, including failing to appoint a suitable co-ordinator for the work. Instead the council sought to delegate responsibilities to Enterprise Liverpool Limited who pleaded guilty to breaching Regulation 22(1) of the Construction (Design and Management) Regulations 2007 (CDM) and were fined £25,000 and ordered to pay £80,000 costs.

HSE found that Enterprise Liverpool Limited failed to ensure the designs for the traffic management were checked or approved and failed to check that the construction plan for pedestrian routes and provision of barriers was being followed.  At the time of the incidents they were found not to have provided a safe means of pedestrians crossing the works area or the carriageway.

Tarmac Trading Limited of Solihull, pleaded guilty to Section 3(1) of the Health and Safety at Work etc. Act, 1974 and were fined £1.3 million and ordered to pay £130,000 costs.

Tarmac Trading Limited, who were responsible for the provision and installation of the traffic and pedestrian management, failed to provide alternative assistance for pedestrians at the time of the first incident despite it being known that the temporary lights were broken. A temporary bus stop had also been placed in the middle of the road at the crossing.

HSE Inspector Jacqueline Western commented:

“The risks associated with road works are well known in the industry and specific guidance is available to assist with the planning and implementation. It is not unreasonable to expect that those who regularly engage in this type of construction work should be well aware of their roles and responsibilities.

The combined failure of all three dutyholders to comply with their duties on more than one occasion during the Queens Drive resurfacing project, led to one man losing his life and another suffering serious injury. It could quite easily have been two fatal incidents.

By engaging with the entire project team at the very start of a project, clients like Liverpool City Council, can ensure that a good health and safety culture is embodied throughout the life of the project. Ongoing communication and cooperation between the principal contractors and sub-contractors ensures that the project is being adequately planned, managed and monitored.”

Contact us on 01453 800 100 if you need expert help with health and safety for a fixed cost or use our contact us page.

 

Posted by Roger Hart

HSE fines increase by 43 percent

Between February 2016 and August 2016, we have seen a significant HSE Fines increase. These totalled totalled £20.6 million, compared to £14.4 million in February 2015 to August 2015 (please note that these costs may in fact be significantly higher as the data does not include sentences imposed in cases prosecuted by local authorities).

HSE fines increase by 43 percent

In the past few weeks alone there have been a number of high value, high profile fines, including:HSE

It seems that for medium sized businesses fines are now routinely hitting the £1m point, indeed it has been argued that under the new Sentencing Guidelines ‘very large businesses’ (those with a turnover in excess of £50m) may see fines as high as £100m becoming common place.

Now may be the time to review your current board level arrangements for health and safety, ensure that you are treating it with the importance it deserves and documenting the good practice you have in place.  Consider a Gap Analysis from one of our experts as a good place to start.

Contact us on 01453 800 100 if you need expert help with health and safety for a fixed cost or request a call back.

Posted by Roger Hart

HSE consults on enforcing safety for all businesses (with FFI)

HSEIn July HSE ran a consultation on health and safety enforcement allocation with a view to how it shares its enforcement role with local authorities EHO’s (environmental health officers).

A number of options were on the table ranging from completely absorbing the LAs’ regulatory powers for health and safety to allocating them greater duties. It should be remembered that HSE no longer has the resources to directly support the LA’s and that a strange situation has occurred for some clients where one site could be under LA enforcement which has no FFI and another very similar site comes under HSE and is liable to its FFI costs of £124 per hour – hardly fair and equitable!

HSE will always have its place in setting policies and drafting legislation but LA’s play a major part in health and safety enforcement for smaller businesses, from hairdressers all the way up to large vehicle maintenance depots with a diverse range of risk. Their role of the LA’s (EHO), as defined in the Health and Safety (Enforcing Authority) Regulations 1998 , is to regulate the retail, leisure and service-based sectors with HSE covering pretty much everything else.

However, the government has slashed LA budgets and one of the departments that took the biggest hit was health and safety enforcement leading to a significant reduction in the number of safety inspections conducted.  In addition, staff training  and the support on offer from HSE to inspectors is not what it once was and money continues to be tight and budgets squeezed.  This has led to further and harsher enforcement by HSE under its fee-for-intervention scheme which allows it to charge for its inspectors’ time and is currently worth several million pounds in income each year (see our post on how prosecutions have trebled here).

The likely outcome?  We think HSE will start to take over more and more of the current enforcement territory of the EHO’s leading to many more businesses who are currently out of scope as far as FFI is concerned coming into contact with HSE and its systems of fee’s and fines.

The full findings of the review will be handed to the HSE board in 2017and, once plans are agreed, legislation will have to be amended.

Contact us on 01453 800 100 if you need expert help with health and safety for a fixed cost or request a call back.

Posted by Roger Hart